I like making with my palms. I in particular take pleasure in creating beneficial objects out of wooden. However, my self-built and self-created garage 6 X 3 foot workbench has a tendency to develop into littered with miscellaneous “stuff”, and I come across myself at my wit’s finish attempting to build initiatives on a piece of plywood strung throughout two folding sawhorses. Not perfect, I will concur. I do respect the comfort of currently being ready to just take down and set absent the elements of my makeshift doing the job area. What I really don’t like is that the working surface area is not that secure and demands a different set of clamps to keep the functioning leading to the sawhorses.

Casting about for something more sturdy than a hunk of plywood and some adjustable clamps, I uncovered there are a amount of folding workbenches on the sector from producers like Worx, Black and Decker, and marketed at places like Household Depot, Lowes, and Harbor Freight. Their price ranges are various, but they all have equivalent attributes. I especially like benches that fold flat, are easily saved, have designed-in adjustable “vises”, and can have reasonable loads.

After exploring the various offerings, I settled on an cheap folding workbench from Harbor Freight.

Immediately after researching the a variety of offerings, I settled on an low-cost folding workbench from Harbor Freight. Price was a identifying component. You can see what I at last purchased by following the connection embedded under in the Source segment below.

The folding workbench arrives as a kit. The essential elements are preassembled. I experienced to mount the two hand crank assemblies to the two fiberboard work area, then mount the legs and their stiffening cross associates that also double as device stations. Assembly went speedily I only necessary to source a Philips head screwdriver.

However, the completed workbench doesn’t fold completely flat. But the workbench does function as I wanted: it is a durable, moveable workbench that I can conveniently have around the home or out into the back again property to exercising my woodworking prowess. Including a couple of further velocity clamps and a transportable carpenter’s 6″ vise, and I’m fantastic to go (my first venture was to make and connect two ¼” picket going through items to that 6″ carpenter’s vise’s metallic jaws).

Upon looking at the workbench’s building, it arrived to me that with a several small modifications, this workbench could be materially improved. And which is what prompted me to produce this “How To” article to document what I did to my workbench.

There are five regions on that workbench that, with some slight rework, will materially increase its efficiency and most likely increase its operating everyday living. None of these recommendations are essential, or even essential for the everyday user. None of these ideas are intricate to carry out, but I locate that they will in all probability be value the energy as time passes.

Region #1: The “fold-flat” aspect.

When this workbench is assembled in accordance to the directions, when folded, the handles lay pointing down the legs toward the floor. By reversing the way the legs are mounted (just reversed from the installation instructions), the handles now are on top of the folded bench, point away from the legs, and the legs do certainly wholly fold flat! An straightforward take care of.

Space #2: The hand-crank clamp guide screw adjustment.

I observed that the board that’s mounted to the hand-cranked direct screw that will make the do the job floor boards purpose as a built-in vise, was free, and flopped all-around as the handles had been cranked. To solution this, I employed a wrench to tighten the crank shaft attachment on the moveable get the job done surface area so that there was significantly less perform as the device is cranked. Will not around tighten, or the board won’t move at all!

Location #3: The hand cranked lead screw sheet metallic conclude clamp aid.

Each individual of the hand crank guide screws goes by an finish plate which is bent from the leg guidance sheet metal. If you appear carefully, you can expect to see that the lead screw plate is secured to the sidewalls by two sheet steel “ears” and two small dimples in the sidewalls. That appears to be like like a possible supply of failure downstream: practically nothing stops the sidewalls from separating and permitting the crank to turn out to be free. My take care of? Uncomplicated: I installed a clamping and securing bolt via the sidewalls just at the rear of the finish plate. To safe the sideplates and preventing them from spreading aside, about 1 inch from the conclusion plate, I drilled a ¼” clearance hole by way of the two sideplates (that also mount the legs) and set a 1 ½ inch long, ¼ -20 bolt with a washer and a locknut. Tightening the locknut can make the endplate securely clamped to the sidewall plates this will reduce any tendency for that endplate keeping the leadscrew and cranking handles from coming unfastened around time.

Place #4: Lowering friction.

The assembly guidelines had me employing a bolt, two washers, and a locknut on every leg to maintain it in put. Issue is, that means that the legs will wear on the sideplates. Not a great strategy. I bought 8 additional flat stainless metal washers and slipped those washers in between the legs and the sidepanels. Now the legs will put on on the washers instead of the sideplates. This tends to make the leg securing assembly consist of the bolt head, washer, sideplate, washer, leg, washer, other sideplate, washer, then the locknut. So each individual of the legs now has 4 washers: two washers on the outdoors of the side panels, and two washers to retain the leg from rubbing on the sidewall straight. Once again, do not overtighten, or the workbench won’t fold up.

Spot #5: Producing things run efficiently.

Be sure to lubricate all shifting surfaces with oil, WD-40 or a dry film lubricant (You can use a light-weight grease on the two guide screws, but if you grease the sliding rail, I believe you may locate that the grease will almost certainly be a sawdust magnet!). Be absolutely sure to lubricate all sliding or rotating joints and connectors, particularly people additional washers on the legs in which they mount to the sideplates.

Area #6: Swap the fiberboard do the job surfaces.

Though this is a bench intended for light-weight to moderate masses, you may well take into consideration changing the worksurface’s fiberboards with lengths of 1½ X4 inch lumber, suitably drilled holes for the plastic dogging clamp inserts. If you are comfy with a electricity planer or router, make a suitable undercut to apparent the hand cranks and use 1 ½ X 6 inch planks for the work surfaces. That will give you a wider doing work surface area when the two panels are cranked to the max.

As I claimed at the beginning of this posting, none of these rework things are totally important the workbench will function really perfectly as is if you just follow the included assembly guidance. But I consider these minor mods and reworks will strengthen your pleasure of this reasonably priced folding workbench. I know I have.

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